Material Handling ROI Guide

When you’re investing in material handling and automation, it’s important to maximize your return on investment (ROI) relative to the cost of the material handling system. This guide provides a framework for calculating the costs, benefits, and payback period of an automation investment.

Use these steps as a guide to build a powerful business case, prove the financial value of your next project, and discover how Solutions In Action engineers systems that deliver a clear and predictable return.

Your Warehouse Automation Cost Analysis

First, you need to factor in the initial costs of hardware and software, including conveyors, robotics, and warehouse management systems. Consider the installation and integration fees. You also need to estimate the costs of training your employees to use the new material handling system efficiently.

Calculating Your Warehouse Efficiency ROI

Once you have a clear picture of the costs, you can calculate your true material handling ROI by focusing on the significant returns from increased throughput and productivity. The primary driver of your automation’s return on investment comes from identifying the key cost savings from warehouse automation in your facility. The main material handling investment benefits include:

Reducing Direct Labor Costs

One of the fastest ways to lower labor costs is to automate repetitive tasks such as transporting, picking, or sorting goods.

The ROI of conveyor systems can be significant. Our custom conveyor solutions create an automated highway through your facility, maximizing efficiency and eliminating the need for staff to move goods from point A to B.

For more complex routes, automated guided vehicles (AGVs) can take over transport duties, reducing labor costs. From AGVs to robot palletizers, our automation equipment allows you to handle a higher volume with a lower headcount and reduce the need for costly overtime during peak season. Automation frees up your workers to focus on more valuable tasks that better use their skills.

Our Services
Automatic tape carton sealing machine, box folding machine

Maximizing Space and Storage Density

When you need to maximize your facility’s space, automation can facilitate more compact storage. Making the most of your space can help you delay or eliminate the need for expensive facility expansion.

Our warehouse design experts leverage Automated Storage and Retrieval Systems (AS/RS) to maximize your vertical space and storage density. Using tall cranes, shuttles, and robots, AS/RS need less aisle space and can access deeper, denser racking compared to manual systems that rely on forklifts and pickers.

Improving Accuracy

Mis-picks and errors lead to wasted labor and extra shipping costs. Eliminating these costs is a key to achieving a positive ROI from warehouse automation, where SIA’s accuracy-focused systems deliver immediate value.

Our pick-to-light systems help streamline and accelerate picking and packing by enabling operators to pick the right items in the correct quantity, faster.

For hands-free picking, our voice-picking systems help minimize errors by delivering real-time instructions via a headset. This allows operators to quickly pick items without the distraction of working from a screen or paper list.

Pinpoint Your Payback Period

To calculate your payback period, use this formula: Initial investment ÷ annual savings = payback period in years. This helps you gauge the value of the investment you’re making in real terms.

Why Partner with Solutions In Action for a Clear ROI?

Your operations are unique. We offer tailored material handling solutions at Solutions in Action to maximize your efficiency and throughput by making the most of your available space with new or replacement material handling equipment. From design through installation and beyond, you can rely on our experience and expertise.

As part of our consulting process, we’ll help you calculate the ROI of industrial automation for your business and help you achieve it.

Plan Your Material Handling Investment With Confidence

Understand exactly how investing in equipment upgrades or full-scale automation makes financial sense for your operations. Our experts can perform a deep analysis of your current operations to build a detailed, data-driven forecast for your potential return on investment. Contact our team to get started.

Stay Up-to-Date with SIA: